A supplier is a person or company you trust; many years of trust will lead to a strong relationship. Let’s explore what to consider when hiring a mill liner supplier. It’s the single best thing you can do for your mill that will affect your entire operation.
Transitioning From OEM Liners
OEM liners, or original equipment manufacturer liners, are required for the first few years due to performance warranties. The liners are conventionally made to lower the risk of damage in the case of disruptions in the feed to the mill and electrical trips. Eventually, you’ll need to upgrade your liners to optimize operations.
Your Wear Life Requirements
Do you have any requirements for the wear life of your mill liners? Just because one supplier’s liners last longer does not mean that they are the best fit for your mill. Plan how your liner’s life will fit into the overall maintenance planning and functions. Once this is established, begin trials to determine the wear life of all competing products and how they measure up to your maintenance schedule.
What Their Optimization Plan Is
You want to look for mill liner manufacturers who have proved that they have knowledge and experience optimizing liner designs. The best suppliers will demonstrate their expertise and understanding with an eagerness to innovate their design capabilities. Cast Steel Products works closely with you to provide optimization and expertise.
How Cost-Effective They Are
Mechanical design skills must be at the top of your list. Fitting problems in relining will extend closures and lead to significant production deficits. Even though internal shell dimensions and liner bolt drilling drawings are made available to you, it’s also wise to verify the details with site measurements. You should cast the dimensions using 3D scanning technology if deformation or wear has altered the size.
You must be able to recognize all aspects of your liner’s design and purpose. Choose a supplier that will provide the appropriate elements in their product. These elements include mechanical design, modern simulation tools, advanced materials technology, and a deep understanding of your process. We hope this article has provided better insight into what to consider when hiring a mill liner supplier.