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Purchasing high-quality wear parts is a crucial part of maintaining your construction equipment. Cheap or unreliable products offer worse efficiency, durability, and performance than parts from a trusted seller. That’s why you must tread carefully when shopping for wear parts. Invest in the best products available with this list of what to consider when choosing construction wear parts.

Look at Industry Standards

Quality is non-negotiable in the construction industry. That’s why there are several regulations and standards that manufacturers, sellers, and end users can use to ensure products—and the processes that made them—are up to code. When purchasing wear parts, make sure you buy from a company that upholds crucial compliance standards such as ISO 9001 and ASTM.

Furthermore, look for proof of these certifications and compliances. Years of industry experience, certified Quality Management Systems, and compliance certifications help indicate that a supplier provides high-quality products you can rely on.

Does the Part Work for You?

There are so many different machines, parts, and systems that it’s easy to find a product that is almost right but doesn’t quite work. That’s why precision, specification, and customization are all part of what to consider when choosing construction wear parts. With different designs, materials, and even customization requirements, you must ensure that the part you buy is going to work for your machine. Similarly, make sure the supplier you buy from has a versatile collection of parts and materials that will serve all your needs.

Find a Supplier With Great Customer Service

As you research a supplier’s industry qualifications and collections, you’re likely to have questions for them. As such, phenomenal customer service is a key part of purchasing any form of construction equipment. From customization options to shipping and return policies, every step of the buying process becomes easier when you can work with friendly, knowledgeable professionals who value you, your time, and your business.

If you’re in need of construction equipment wear parts, look no further than Cast Steel Products. With comprehensive industry qualifications and reliable, on-time delivery, we can help you complete your purchase with as little stress as possible.

Over a century ago, engineers developed Cone Crusher liners. These machines provide tertiary, quaternary, and secondary material reduction. Each one features a crushing chamber where it breaks rocks into smaller pieces. You may have difficulty figuring out how to select Cone Crusher liners and when to change them. We’re going to break things down for you.

How To Choose

The feed is the most crucial factor to consider when choosing a Cone Crusher liner. The Cone Crusher liner should have a well-graded feed flowing into the crushing chamber. This generally consists of:

• 90 to 100 percent passing the closed-side feed opening
• 40 to 60 percent going through the midpoint
• 0 to 10 percent leaving the closed-side setting

Match the entire feed gradation and not only the feed shape. You want to utilize the whole chamber. Doing so will allow for the desired output and required reduction.

You want to avoid a cavity opening that’s too large relative to the top feed size. To prevent improper bearing alignment, be aware of a feed size that’s too small. Also, avoid crushing in the lowest portion of the cavity. The bottom of the liner will wear away quicker than the top.

Understanding the gradation entering the crusher will help you pick the correct liner necessary to conquer your production goals.

When To Change

Liners that pass their intended operating life will trigger mechanical troubles with the crusher. There are a few indications to look out that signal it’s time to change the liner.

Liner Thickness

If the liner is wearing down evenly, consider changing it when it’s only 1 inch or 2.5 centimeters thick at the bottom. If you continue to use it after it reaches this thickness, the liner will begin to crack, and the backing material will start to disintegrate.

Production Level

If you notice a 10-percent drop in production levels or more, that’s a good clue that you need to change your Cone Crusher liners.

Your liners may come with an automatic liner reminder to prevent the guessing game.

Now you know how to select Cone Crusher liners and when to change them. Don’t forget to conduct regularly scheduled maintenance to get the most out of your liner.

What is weld overlay? It’s a process that involves welding one metal onto a base metal. Welding overlay improves the base metal layer, which is made corrosion-resistant or wear-resistant using hardfacing. Weld overlaying can create customized parts for ground engaging equipment and other machinery.

Explore the different types of weld overlay you should know to find the process that works best for your equipment.

Chrome Carbide Overlay (CCO)

Chrome carbide overlay is a common welding overlay used to apply hardfacing to metals.

• CCO is an inexpensive method (compared to creating the same parts from abrasion-resistant steels) used to strengthen blades, rippers, and other equipment
• Machinery subjected to abrasion, cavitation, or exposure to high-temperature applications can benefit from CCO. However, it’s ideal for mild to moderate impact abrasion resistance.
• If you’re looking for low maintenance and easy installation, CCO is a good choice.
• A CCO surface plate will have beading and hairline cracks, but this is one of the advantages of the plate. The cracks are welding stress release, so the plate won’t suffer problems like fracturing or deformation.

Plasma Transfer Arc Welded (PTA)

Plasma transfer arc is a welding overlay process that uses a tungsten electrode to supply a flux to the arc externally. It’s a complex method that uses powder, but it’s capable of overlaying complex carbide alloys. When blended, the metal powders create a specialized overlay.

Tungsten Carbide Overlay

Tungsten carbide is a semi-automatic welding overlay method that uses an inert gas such as CO2. It acts as a shield for the welded area on non-ferrous materials. This overlay technique is great for heavily abrasive environments like quarry or mining.

Find Heavy Equipment Wear Parts

Many industries use weld overlay to create customized pipes, fittings, and values, but you’ll also see it used often to strengthen and protect ground-engaging equipment. By understanding the different types of weld overlay you should know, you’ll be able to decide on the correct overlay for your machinery.

Order heavy wear equipment parts with Cast Steel Products and learn more about how to maintainground engaging equipment and mill machinery by exploring our bogs.

Manufacturers from many different industries prefer to use investment casting as their preferred casting method. Mining, aerospace, and even healthcare uses this method because it creates intricate pieces with extreme accuracy.

Learn more about the benefits of investment casting in manufacturing!

What is Investment Casting?

Investment casting produces intricate components while maintaining sustainability. It does this by reducing waste, energy, and follow-up machining. Design engineers prefer investment casting due to its ability to create precise parts.

Low-Tooling Costs

Investment casting reuses the same molds, and these molds can last forever. Thanks to the sustainability of the molds, choosing investment casting over other methods like die or high-gravity casting means you’ll have lower tooling costs.

Rapid Prototyping

Do you need your product to market quickly? Investment casting can create rapid prototyping, delivering your products faster than other casting techniques.

Design Versatility

If you need a mill liner or another application that requires intricate design, investment casting can create complex elements such as:

• Thin-wall segments
• Intricate passageways
• Logos
• Names and numbers
• Tight tolerances
• Smooth surfaces

Alloy Selection

You can also choose between several different alloy materials such as aluminum, copper, or ferrous. Typically, some of these materials are difficult to machine or process inexpensively. Investment casting can create complex designs with machining capability at a lower cost than other casting methods.

Applications

Because investment casting uses various metal alloys such as bronze, steel, and nickel, industries use it in many different applications. Industrial components like mill liners, turbine blades, and gears come from this casting method as well as everyday supplies such as jewelry, medical equipment, and golf clubs.

Consistency

Since foundries can reuse investment casting materials, they can repeat designs easily to create inexpensive repeat runs that match the consistency of the original piece.

The benefits of investment casting in manufacturing include sustainability and the complexity to ensure your steel mill liners have the necessary intricate designs to protect your machinery. Learn more about the casting process by exploring the blogs at Cast Steel Products.